Professional industrial/laboratory chiller/thermostat manufacturer
CHILLERS
Water Chiller, Air Chiller,Oil Chiller, Liquid Chiller
Low Temperature, High Temperature, Normal Temperature
Single-fluid cryogenic chiller, with cooling temperature range from -150℃~35℃, fast cooling speed, safe and reliable, used for rapid refrigeration of liquids, widely used in high-tech industries such as petrochemical, medical, pharmaceutical, biochemical, freeze-drying, pharmaceutical, military industry, etc. industry.
basic structure
The industrial chiller unit consists of accessories such as a compressor, condenser, evaporator, expansion valve, etc.
- Compressor: In industrial chiller systems, the compressor is the power that ensures refrigeration. The compressor is used to increase the pressure of the refrigerant in the system, allowing the refrigerant to circulate in the refrigeration system to achieve the purpose of refrigeration.
- Condenser: The high-temperature and high-pressure Freon in the refrigeration system enters the condenser after coming out of the compressor, releasing a large amount of heat into the cooling medium, which is then cooled and liquefied.
- Evaporator: When the Freon liquid in the refrigeration system enters the expansion valve for throttling and is sent to the evaporator, it belongs to the evaporation process. At this point, it needs to absorb a large amount of heat to gradually reduce the valence and mass temperature, in order to achieve refrigeration and cooling effects.
- Expansion Valve: In the refrigerant system flowchart of industrial chillers, we found a small section between the outlet of the condenser and the inlet of the evaporator, called a thermal expansion valve. It is a throttling and pressure reducing component used to reduce the condensation pressure of the refrigerant to the evaporation pressure. Therefore, its role in refrigeration systems is crucial. It is connected to the refrigeration compressor, evaporator, and condenser. It is also known as the four components of a refrigeration system.
- Other attachments: including drying filters and high and low pressure controllers. The drying filter is not removable. The internal structure adopts a molecular sieve structure, which can remove a small amount of impurities and water in the pipeline, thereby purifying the system. High pressure and low pressure controllers play a protective role in refrigeration systems.
1.Compressor 2.Oil Separator 3.Condenser 4.Drying Filter 5.Reservoir 6.Expansion Valve 7.Evaporator
Chiller’s advantages
- Temperature range is from -150 ℃ to 35 ℃, which can meet different temperatures;
- Adopting secondary subcooling technology, the refrigeration is fast and the refrigeration temperature is low;
- Adopting imported brands of semi enclosed piston compressors, semi enclosed piston two-stage compressors, and semi enclosed screw compressors;
- The evaporator uses a high force plate heat exchanger, which has a small volume and high efficiency;
- Adopting a complete set of imported cold controls (DANFOSS pressure controller, balance valve, expansion valve, solenoid valve drying filter, Emerson oil separator, ALCO sight glass, one-way valve, etc.);
- The cooling water circuit of the unit adopts an intermediate heat exchanger, which significantly improves the reliability and safety of the system. The DANFOSS electronic expansion valve is used, which has high control accuracy;
- Adopting Siemens PLCS7-200/300, LNEYA touch screen display, automated control operation, and equipped with temperature curve display, temperature record USB export, and fault alarm recording functions;
- The large refrigeration unit adopts a semi enclosed screw compressor with an economizer for operation, combined with an electronic expansion valve for control, to ensure high efficiency and energy conservation;
- The entire machine installation has been tested in the factory, and users only need to install the refrigerant pipeline and cooling water pipeline to start operation;
- Factory testing: Each refrigeration unit shall undergo a load test at the factory for no less than 12 hours;
Customized chiller
(LNEYA’s chiller supports both indoor and outdoor options.)
Chiller Models(Support customization)
Low Temperature Chillers (Refrigerated Circulator)
Temperature control range: -120 ℃ to+30 ℃
Applications: various reactors, distillation or extraction systems, laboratories, research institutes, chemical, pharmaceutical, petrochemical, biochemical, medical, hospital, research and development workshops, semiconductor testing, aerospace, biology, and other industries.
Temp Range | LX -25℃~30℃ | LT -45℃~30℃ | LT -60℃~-20℃ | LT -80℃~-20℃ | LT -115℃~-60℃ |
Cooling Capacity | Up 38kW | Up 12kW | Up 7.2kW | Up 7.2kW | Up 8.6kW |
Cryogenic Chillers
Temperature control range: -150 ℃ to -5 ℃
Applications: various reactors, distillation or extraction systems, laboratories, research institutes, chemical, pharmaceutical, petrochemical, biochemical, medical, hospital, research and development workshops, semiconductor testing, aerospace, biology, and other industries.
Temp Range | LC -25°C~ 5°C | LJ -45°C~ -10°C | LN -60°C~ -10°C | LD -80°C~ -30°C | CDLJ -110°C~ -50°C | SLJ -110℃~-150℃ |
Refrigeration Capacity | Up 360kW | Up 360kW | Up 360kW | Up 270kW | Up 180kW | Up 11kW |
Normal Temperature Chillers (Recirculating Laboratory Water Chiller)
Temperature control range:+5 ℃ to+50 ℃
Applications: various reactors, distillation or extraction systems, laboratories, research institutes, chemical, pharmaceutical, petrochemical, biochemical, medical, hospital, research and development workshops, semiconductor testing, aerospace, biology, and other industries.
Temp Range | FL-800 Mini Chiller | FL 5℃~35℃ |
Cooling Capacity | Up 0.9kW | Up 50kW |
Direct Cooled Chiller
Temperature control range: -120 ℃ to -10 ℃
The refrigerant in the refrigeration system is directly output and evaporated into the target control element (heat exchanger) for heat exchange, thereby cooling the target control object. Having heat exchange capacity is generally more than 5 times higher than that of fluid (gas) transported into a heat exchanger, making it particularly suitable for applications with small heat exchange areas and large heat exchange capacity. It can also be used as gas capture by directly passing refrigerant into the collector for evaporation, and quickly capturing gas in the space through the surface condensation effect of the collector.
Temp Range | ZLJ -40℃ ~ -10℃ | ZLJ -80℃ ~ -35℃ | ZLJ -120℃ ~ -90℃ |
Refrigeration Capacity | Up 8hp | Up 16hp | Up 135hp |
Direct Cryogenic Chiller
Temperature control range: -150 ℃ to -110 ℃
Application Principle: In high vacuum environments where oil diffusion pumps are used, there is a certain amount of residual gas, over 80% of which is water vapor. Oil vapor and other high boiling steam, but their ability to remove residual gases is low, the time is long, and all residual gases are also sources of pollution to the workpiece, which affects the production and quality of the product.
Temp Range | SLJ -150°C~-110°C |
Refrigeration Capacity | Up 11kW |
Chillers Type
Air Cooling /Cooled Chiller
- Does not need to be connected to the cooling tower and is suitable for environments with low impurity content. Impurities can easily mix in the cold water tower, and dust can cause blockage in the cooling water circulation circuit, leading to a decrease in cooling capacity.
- The air-cooled chiller is most suitable for areas with poor water quality, which can save other accessories such as cold water towers.
- The use of large capacity condensers makes operation easier and more convenient.
- The footprint is greatly reduced, making installation very convenient.
- The air-cooled chiller unit adopts an upper air outlet design.
- Chilled water return
- Evaporator
- Compressor
- Pressure controller
- Water cooled condenser
- Filter
- Expansion valve
- Water tank
- Pump
- Freezing water outlet
- Air cooled condenser
- Reservoir
- Filter
Water Cooling/Cooled Chiller
- The box type evaporator is equipped with an automatic water replenishment device, which is easy to install and maintain and suitable for special occasions such as large temperature differences and small flow rates.
- The water-cooled condenser adopts the latest high-efficiency externally threaded copper pipes, which have a large heat dissipation capacity. It adopts the latest CAD/CAM processing technology and is manufactured in cooperation with CNC machining centers, with a compact structure, high efficiency, and energy saving.
- Industrial chiller unit configuration: equipped with a microcontroller control system, built-in compressor dryer filter and expansion valve, maintenance manual valve interface and other devices, ensuring reliable and safe operation of the machine and convenient maintenance.
- The multifunctional operation panel of the industrial chiller unit is equipped with an ammeter, control system fuse, compressor on/off button, water pump on/off button, electronic temperature controller, various safety and security fault lights, as well as unit startup and operation indicator lights, making it easy to operate and use.
- Chilled water return
- Evaporator
- Compressor
- Pressure controller
- Water cooled condenser
- Filter
- Expansion valve
- Water tank
- Pump
- Freezing water outlet
Applications
- Plastic Industry: Precisely control the temperature of various plastic granulation molds, reduce beer forming cycle time, and ensure stable product quality.
- Electronic Industry: Stabilize the molecular formula of electronic components in production lines, improve the standard rate of electronic components, apply in the field of ultrasonic cleaning, and reasonably avoid the damage caused by expensive detergent evaporation and evaporation.
- Electroplating Field: Controlling electroplating temperature, improving the relative density and smoothness of electroplated parts, shortening electroplating cycles, improving productivity, and improving product quality.
- Mechanical Engineering: Control the working pressure and oil temperature of the steam pressure system software, stabilize the water temperature and steam pressure, increase the use time of oil, improve the lubrication efficiency of mechanical equipment, and reduce wear.
- Engineering Construction Industrial production: providing frozen water for concrete, making the molecular formula of concrete suitable for the main purpose of engineering construction, and reasonably improving the strength and ductility of concrete.
- Vacuum Coating: Control the temperature of the vacuum coating machine to ensure the high quality of the plated parts.
- Chemical and Pharmaceutical industries: In the medical industry, the key is to control the temperature of hair alcohol drugs. Pharmaceutical manufacturing enterprises should flexibly use chiller equipment, fully leverage its advantages, strengthen technological innovation, improve the cost-effectiveness of chillers, and better serve projects in the pharmaceutical industry.
- Laser Industry: used for laser marking machines, laser engraving machines, laser welding machines, laser inkjet printers, laser cutting machines and other laser processing equipment, accurately controlling the temperature required by laser equipment to ensure the normal operation of laser equipment.
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Assisted in the use of the following devices
1.Reactor 2.Vacuum chamber 3.Experimental instruments 4.Microchannel
1.Semiconductor equipment 2.Mechanical assembly 3.Dryer 4.Evaporator
Other popular products
Dynamic Temperature Control Systems (Biochemistry Pharmaceutical Process)
Temperature Control :-120℃~350℃
Temperature control for high pressure reactor;Double-layer glass reactor;Double-layer reactor;Microchannel Reactor;Distillation system;Material aging test;Vacuum chamber etc.
Control Temperature Control Flow Systems(Vehicle/Battery Pack Test)
Temperature Control: -40℃~100℃
Temperature simulation for vehicle quality test: battery life test, fuel injector/motor test bench, airbag test, component test bench, etc. It can simulate the external environmental conditions in the climate chamber or replace the internal system, which can create the necessary actual temperature conditions for the test bench.
Cooling Heating Systems (Semiconductor Production)
Temperature Control: -85℃~250℃
Suitable for semiconductor process wet washing, photolithography, etching, chemical meteorological deposition, physical meteorological deposition, and the electronics industry (photolithography process)
Customer distribution area
LNEYA’s industrial chiller cooling equipment is sold globally. Singapore, Malaysia, Japan, South Korea, various European countries, and the United States and other regions.
Accept Customized Outdoor Chiller and Indoor Chiller
Outdoor Chiller
Indoor Chiller
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