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4 Types of Refrigeration Systems: Which One Fits Your Facility


When most people think of refrigeration, the first things that come to mind are refrigerators and air conditioners. However, refrigeration systems are practically ubiquitous. A cold warehouse full of fruit, a data center stacked with servers, the cooling loop inside a chemical plant, even the small wine cooler at home — all rely on a few core technologies.
 
There are four main approaches engineers use to remove heat from unwanted applications: compression systems, absorption systems, evaporative cooling, and thermoelectric setups.
 
Each approach is applicable to different industries and scenarios. If you’re considering which system is best for your new project, a comprehensive understanding of each will help you make the right choice.

Compression Refrigeration System


Compression refrigeration is the most common refrigeration method, widely used in direct expansion chillers and VFD chillers. It uses a compressor to compress the refrigerant, circulating it between an evaporator and a condenser, achieving cooling.
 
The core process of a compression refrigeration system consists of four main steps. The compressor draws in the low-pressure refrigerant gas from the evaporator, raising its pressure and temperature to prepare for heat release.
 
The gas then enters the condenser, releasing heat to the air and water, condensing into a liquid. As the liquid passes through the expansion valve, its pressure and temperature continue to drop.
 
Once it enters the evaporator, it encounters the hot coolant or air on the other side of the heat exchanger, absorbing heat from it and transforming back into a gas, which is then drawn into the compressor.
 
This is a highly mature and efficient refrigeration technology, so it’s used in nearly all industrial chillers, air conditioning systems, and primary cooling equipment in data centers and semiconductor chiller applications. However, there are some limitations.
 
Most compression chillers are electrically powered, and even those using VFD technology consume considerable energy. Furthermore, the compressor is noisy during operation, making it more suitable for installation away from living and working areas.

Absorption Refrigeration System


Unlike compression refrigeration systems, absorption refrigeration systems do not rely on electricity to drive the compressor. Instead, they use thermal energy to drive the circulation of the absorbent and refrigerant.
 
In the evaporator, the refrigerant absorbs heat from the environment or process, evaporating into a gas that is then absorbed by the absorbent. Common absorbents are water-lithium bromide and ammonia-water.
 
The solution that has absorbed the refrigerant gas enters a generator or heater, where it is heated by gas, steam, or hot water to separate the refrigerant gas from the absorbent. At this point, the gas is at high temperature and high pressure. The refrigerant gas then enters the condenser, releasing heat, liquefies, and circulates back to the evaporator. This completes the refrigeration cycle.
 
When introducing gas chillers, we learned that absorption chillers can use waste heat or gas for heating, and can also recover waste heat to heat process water or space heating. Therefore, energy conservation and environmental protection are significant advantages of absorption refrigeration systems.
 
However, compared to compression refrigeration systems, absorption chillers have a coefficient of performance (COP) and are larger, requiring more space. Therefore, absorption chillers are generally used in large cooling systems where waste heat recovery is possible, such as power plants and process cooling applications.

Evaporative Refrigeration System


As we all know, water absorbs heat from the surrounding environment when it evaporates. Evaporative refrigeration systems utilize this principle, lowering the temperature of air or liquid by absorbing heat during evaporation. They lack complex compressors and high-pressure circuits, relying instead on the flow and heat exchange structure between water and air to improve heat exchange efficiency.
 
Water can be evenly distributed on the surface of the object requiring heat exchange through spraying or cooling pads. When air flows over the moistened surface, the water molecules absorb heat from the air and the surface, evaporating. This lowers the air and object temperatures. Any remaining water can be recovered and recycled.
 
This method is limited by climate and water availability. However, it consumes very little energy and is environmentally friendly. Therefore, it is commonly used in industrial cooling towers, agricultural greenhouses, and data centers.

Thermoelectric Cooling System


A thermoelectric cooling system uses the thermoelectric effect to convert heat into cold. Its core component is the Peltier module.
 
When direct current passes through a Peltier module, electron flow transfers heat. The temperature on one side of the module drops, while the temperature on the other side rises.
 
At this point, a heat sink removes the heat from the hot side, keeping the cold side cool. A cooling plate then transfers the cold side’s temperature to the object to be cooled, achieving cooling.
 
This cooling method does not require mechanical components such as refrigerants and compressors, resulting in a smaller device size and suitable for space-constrained environments such as laboratories, automobiles, and medical offices.
 
However, the cooling power of a single module is typically only a few tens of watts, limiting cooling capacity and significantly lower efficiency than compression refrigeration systems. Furthermore, high-performance thermoelectric materials and modules are expensive.

Comparison Table of Four Refrigeration Systems


The following table provides a clear comparison of the four major types of refrigeration systems, highlighting their principles, costs, performance, and typical applications.

CategoryVapor CompressionAbsorptionEvaporativeThermoelectric
Working PrincipleCompressor circulates refrigerantHeat-driven, absorbent + refrigerant cycleWater evaporation absorbs heatPeltier effect with DC current
EfficiencyMedium to high, less at part loadLow to medium, COP < compressionHigh, but drops in humid climatesLow, good for small-scale precise cooling
Energy SourceElectricityHeat (gas/steam/waste heat)Water + fan powerDC electricity
System SizeMedium to largeLargeMedium to largeSmall
Initial InvestmentMediumHighLow to mediumMedium-high
Operating CostHigh electricity costLow if waste heat usedHigh water use, low power useHigh electricity cost
MaintenanceMedium, compressor upkeepHigh, solution control neededLow, water quality issuesLow, minimal electronics care
AdvantagesMature, reliable, widely usedEnergy-saving, uses waste heatEco-friendly, low costPrecise, silent, no refrigerant
DisadvantagesNoisy, power dependentBulky, lower efficiencyClimate-dependentLow capacity, poor efficiency
Typical ApplicationsChillers, HVAC, data centersLarge buildings, trigenerationCooling towers, greenhouses, factoriesMedical devices, labs, electronics cooling
Environmental ImpactMedium, refrigerant dependentHigh, no CFCs/HFCsHigh, refrigerant-freeHigh, refrigerant-free

Conclusion


The most suitable refrigeration system is never the one with the best performance, but rather the one that matches your application. If you’re struggling to choose one of the four systems above, our refrigeration experts can help.
 
LNEYA offers a wide range of compression refrigeration equipment and Peltier cooling systems, from standard equipment to customized services. We can provide the most suitable solution tailored to your needs.

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