Wuxi Guanya Refrigeration Technology co., ltd
Gear assembly refrigerator

Gear assembly refrigerator



  • Product Description

Gearbox gear cold assembly refrigerator cryogenic process can improve the performance of metal materials. Effective and economical technical indicators. During the cryogenic process of martensite, the residual austenite is transformed, and the properties of fine and dispersed carbides change in the material. The ultra-fine carbides that can prevent the movement of dislocations, thereby strengthening the matrix structure and exerting the effect of strengthening the grain boundaries. The following three aspects are improved: impact toughness, wear resistance, and dimensional stability.

In the industry, the treatment method of further cooling the material after ordinary heat treatment to 100 ℃ ~ 196 ℃ is called cryogenic treatment, which can reduce the content of residual Olympics, promote the precipitation of fine carbides, reduce intercrystalline tensile stress, and thus improve the following macroscopic properties .

Train mechanical gearbox gear cold assembly refrigerator cold assembly has the following advantages compared to hot assembly and press-fit assembly:
1) Safety: The cold assembly process is safer and more reliable, and the workpiece is not easy to be damaged; the hot assembly process has a high temperature on the site, which can easily cause burns to personnel, and the workpiece can be damaged if pressed into the assembly.
2) Processability: The quality of cold assembly is high, the centering of the workpiece is good, and the bearing capacity is strong; the quality of the hot assembly is not easy to control, the workpiece is easily deformed, and the parts and the base hole are not firmly combined when pressed into the assembly.
3) Operability: The cold assembly operation is simple and convenient, economical and practical; the hot assembly process is complicated, requiring workers to repeatedly check the aperture size, and pressing into the assembly requires that the center line of the hole and the shaft be consistent. Simple operation and convenient maintenance.

The inner wall is made of stainless steel and has a composite thermal insulation structure. The internal airflow structure constitutes a closed circuit cycle and the cooling speed is fast. At present, this technology has been widely used in aerospace, marine, military, manufacturing, automotive, hardware tools, sports equipment and other industries.



Model

GX-8028N

GX-8050N

GX-80A10N


volume

280L

500L

1000L


Inner dimension

610*600*
760

800*735*
850

1000*1000*
1000


Type

(Vertical)


Capacibility carrying

150KG

220KG

300KG



Designed bearing capacity is two times of the standard one, (refrigeration system is designed according to the standard capacity when target artifact weight is greater than the standard capacity, the cooling rate will decrease)

Temp. range

-80°C~-10°C Optional -80°C~60°C

Cooling capacity at -75℃

1kw

1.5kw

2.5kw


Temp. accuracy

±2℃

±2℃

±2℃


Heating power

2kw

3kw

5kw



Nickel-chromium alloy electric heating heater, the controller has double safety protection, with independent temperature limiter protection.

Cooling rate

(ambient temperature of 25 degrees, no-load, from 60 degrees to -75 degrees about 1 hour).;cooling rate will be a little different for temperature changes.

Controller

ASET multifunctional controller

Operation panel

7-inch color touch screen, display set temperature, measured temperature.

Temp. record

Temperature curve and fault record, U-disk data export, excel format.

Inside circulating air

1650 m³/h

2100 m³/h

2750 m³/h



When it is open, the internal circulation fan automatically turns off. The touchscreen displays open state.

Compressor

Emerson Copeland, adopt cascade refrigeration technology

Intermediate heat exchanger

KAORI Plate heat exchanger

Dry filter

Emerson

Expansion valve

Electronic expansion valve

Evaporator

Copper-tube with aluminum-fin

Cooling Type

Air-cooled with water-cooled auxiliary functions (Ensure good cooling capacity when temp. above 30 degrees)

Means of insulation

Polyurethane foam insulation, thermal insulation layer 125 mm, with embedded FIR boards

Safety Protection

Self-diagnosis function; Phase sequence phase failure protection; leakage protector; cooling unit overload protection; high and low pressure switch, overload relay, thermal protection device, high temperature protection and temperature fault protection.

Case material

Outside is cold rolled steel painting, internal is SUS304 wire drawing board.

Refrigerant

R404A R23

Dimension

1150*1150*
1850

1350*1300*
1850

1550*1500*
2100


Power 380V 50HZ

7KW MAX

11.5KW MAX

15KW MAX


Weight

400kg

500kg

690kg


Optional

High temperature reaches 150degree and temperature accuracy is ±0.5degree;the input power will be changed(When select this model, the thickness of thermal insulation layer will be 150mm,thermal insulation material will be silicate and vacuum plate)

Optional

Closed circulating oil heating system, no direct electric heating element inside the box, suitable for flammable products test

Optional

Temp. accuracy ±0.5℃

Optional

Cooling and heating program controlled, meet cold treatment process requirements(can set 5 programs, each program can edit 45 steps.)

Optional

Interior door, reduce cooling capacity lost when picking small workpieces (temperature below 60 degrees optional)

Optional

Outside SUS304 wire drawing board case

Optional

Diameter 50mm cable hole

Optional

Electric heating vacuum glass observation window (with lighting) 200mm*300mm

Optional

Low temperature automatic defrost (can be once per hour or use manual button to defrost), ensure it can work at low temperature for long time even the door is open and close frequently)


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