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Industrial Water Chiller System SUNDI -80℃ ~ 250℃

Industrial Water Chiller System SUNDI -80℃ ~ 250℃

  • Industrial Water Chiller System SUNDI -80℃ ~ 250℃
  • Dynamic Temp Control Systems-2.jpg
  • Dynamic Temp Control Systems-1.jpg
Industrial Water Chiller System SUNDI -80℃ ~ 250℃


  • Product Description
  • System Introduce
  • Technical Parameter
  • Knowledge Center

-80℃~250℃
In comparison to other thermal control systems, Dynamic Temperature Control systems differ sometimes considerably in their thermodynamic characteristics. In practice, Dynamic Temperature Control systems offer definite advantages in your work: noticeably shorter heating and cooling times, better stability and reproducibility through the entire process chain, greater safety for expensive glass reactors and the contained substances, together with the simple and easy operation.



type

Temp range℃

Heating  KW

Cooling capacity  KW  AT  ℃

Flow/pressure
L/min bar

Outside size

power
KW

250

50

0

-40

-60

-75

SUNDI-825W

-80~+250

2.5

2.5

2.5

2.5

1.8

1

0.3

20

1

550*680*1450

6.5kw

SUNDI-835W

-80~+250

3.5

3.5

3.5

3.5

2.6

1.4

0.42

35

2

650*700*1750

10kw

SUNDI-855W

-80~+250

5.5

5.5

5.5

5.5

3.3

1.6

0.7

50

2

650*700*1750

13kw

SUNDI-875W

-80~+250

7.5

7.5

7.5

7.5

5.8

3

1.3

75

2

750*800*1850

17kw

SUNDI-8A10W

-80~+250

10

10

10

10

6.4

3.5

1.5

110

2.5

1000*950*1750

22kw

SUNDI-8A15W

-80~+250

15

15

15

15

11

5.8

2.4

110

2.5

1500*1250*2050

33kw

SUNDI-8A25W

-80~+250

25

25

25

25

20

10

5

200

2.5

1500*1250*2050

45kw

SUNDI-8A38W

-80~+250

38

38

38

38

31

16

8

200

2.5

2050*1450*2050

65kw

SUNDI-8A60W

-80~+250

60

60

60

60

48

23

11

400

2.5

2450*1450*2250

105kw

SUNDI-8A80W

-80~+250

80

80

80

80

65

32

16

400

2.5

2750*1600*2250

145kw

Typical application of refrigeration heating temperature control system

Dynamic thermostatic control of cold and heat source of high pressure reaction kettle, dynamic thermostatic control of double layer glass reaction kettle, and dynamic thermostatic control of cold and hot source of double-layer reactor.

Microchannel reactor thermostatic control, small temperature control system, steam - feeding system temperature control, material low temperature aging test.
The thermostatic control of the combined chemical cold source heat source, the cooling heating of the semiconductor equipment and the heating temperature of the vacuum chamber are controlled.

Advantages and functions of temperature control system of refrigeration

Temperature range from 120 to 350, performance superior, unique, high - precision, intelligent temperature control.
High cooling power from 0.5 to 1200kW, highest production stability and repeatable results.
Multi-function alarm system and safety function, use plate heat exchanger, tube type heater to increase heating and cooling rate.
7-inch and 10-inch color TFT touch screen graphics display, use magnetic drive pump, no re-seal leakage problem.
Full airtight system, extended thermal conductivity liquid life, very wide temperature range, no need to change liquid media.
Ultra-high temperature cooling technology can be cooled directly from 300 degrees of high temperature.
The principle and the function has many advantages to using staff: because only expansion of cavity in the body heat conduction medium contact with oxygen in the air (and expansion tank temperature at room temperature to 60 degrees), can achieve lower heat conduction medium absorbed by oxidation and the risk of air moisture.
No heat conduction medium evaporates at high temperature, and it can be achieved -80 ~ 190 degrees, -70 ~ 220 degrees, -88 ~ 170 degrees, -55 ~ 250 degrees, -30 ~ 300 degree continuous temperature control without pressurization.


Adopt full closed pipe design, adopt high efficiency plate heat exchanger, reduce the demand of heat conduction liquid, improve the heat utilization rate of the system, reach the rapid lifting temperature.Thermal conductive medium in a closed system, with a container, expand the heat-conducting medium not participate in circulation in the container, whether high or low temperatures, expansion tank temperature to room temperature to 60 degrees, can reduce the heat conduction medium in running the risk of absorb the moisture and volatile.

Type

SUNDI/UST series

Control Mode

Feedback PID + Our special dynamic control calculation, Lneya PLC controller

Temp.control

Material reaction temp.control mode and jacket temp.control mode

Program Editor

10 programs, each program can edit 45 steps.

Communication Portocol

MODBUS RTU Protocol,RS485 interface

Optional  Ethernet interface/R232 interface

Temp.feedback

The temperature of three points: the inlet and outlet of heat-conducting medium, material in reactor(External temperature sensor), PT100 sensor

Material temp. feedback

Material temp. feedback:PT100 or 4~20mA or communication given

Temp.feedback:PT100

Temp. difference

Set or control oil outlet temp and reactor material temp. difference

Set or control equipment liquid inlet temp. And liquid outlet temp. Difference( keep system safe)

Material temp.accuracy

±1℃ (sometimes ±0.5℃)

Thermal medium temp. accuracy

±0.5℃

Closed circulation system

The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature, pressure do not rise up when system is running. The system will supply oil automatically at low temperature.

heating

Heating max output power

The heater has triple protection and independent temperature limiter to ensure the safety of heating system.

The power is greater than 15KW with a voltage regulator, and the heating power output control adopts 4-20ma linear control.

Cooling capacity

The power of taking away the heat at different temperature

Circulation flow rate and pressure

Lower than 75L/min, use Lneya Magnetic pump

Higher than 75L/min use Ultra wide temperature high energy efficiency centrifugal pump.

Pressure selection: 2bar 3bar 5bar 8bar(small power equipment can not customize)

The greater the pressure, the greater the power of the motor, which will increase the system load and reduce the cooling capacity of the system.

compressor

Different type different brand compress

Mitsubishi, skop, Emerson, Danfoss, Italy Dorin, German blog, bizell, French Tecumseh.

evaporator

KAORI Plate heat exchanger

Oil separator

Emerson/Lneya

Drying filter

danfoss/Emerson

Shock tube

CASTEL/packless

voltage-controlled

danfoss/Emerson/fengsheng

Expansion valve

Emerson thermal expansion valve/Emerson electronic expansion valve/danfoss thermal expansion valve.

Select different expansion valves with different temperature and cooling capacity.

Operation panel

Lneya 7-inch touch screen,show temp curve\EXCEL data output

Optional Siemens explosion - proof touch screen.(Place the operation panel outside the site area.)

optional GMP, FDA operation and record module (operator use record, data record, alarm record, etc.)

Safety protection

Self-diagnosis function; freezer overload protection; high pressure switch, overload relay,thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.

refrigerant

R-404A / R404A R23 mixture/ R404A R23 R14 mixture

interface size

G1/2、G3/4、G1、DN25 DN32 DN40 DN50 DN65 DN80 DN100(PN10 RF)

Water-cooling W

 With W is water cooled type, lower than -60 degree equipment, you need use 7-25 degree cooled water

Water cooled condenser.

Tube heat exchanger, plate heat exchanger, tube condenser.

packless、sheng、KAORI、JINDIAN、XIAOLING etc

power

AC 380V 50HZ Three-phase five-wire system.  Small power 220V 50HZ single phase

Optional 460V 60HZ、220V 60HZ three-phase  

Shell material

Standard shellSUS 304,optionalspraying plastics (color 7035)

Isolation of explosion-proof

optioanl(EXdIIBT4)   

Lneya explosion-proof product installation license number.:PCEC-2017-B025

Positive pressure explosion-proof

optioanl(EXPXdmbIICT4) The positive pressure system must be water-cooled type

Lneya explosion-proof product installation license number:PCEC-2017-B025

Self pressurizing system

Optional self-pressurized 3bar system, the temperature of the system can be expanded, the expansion tank is normal pressure.

KDOC-80 can be used in a pressurized system with a maximum temperature of 250 degrees (-85 degree ~ 250 degree).

KDOC-220 can be used in the self-pressurized system with maximum temperature to 320 degrees (-50 degree ~ 320 degree).

KDOC-210 can be used in a self-pressurized system with a maximum temperature of 300 degrees (-70 degree ~ 300 degree)

Flow/pressure

Optional flow/pressure sensor, display flow and pressure on the touch screen.

Optional control flow/pressure.

One for two system

Optional one for two systems: the costis lower than one to one system.

One unit heating and cooling machine contains two circulation system, two cooling system, two heating systems, one expansion system, one electrical system.

High exothermic control

Customizable high heat control system algorithm and components.

flow reactor temperature control module.

It can be used in the flow reactor temp control system (pump, internal circulation system, control algorithm, refrigeration)


How to deal with the malfunction of Industrial Water Chiller System

What's wrong with the Industrial Water Chiller System when it fails to cool down? Let Guanya explain it to you below.

One reason is that the initial use of liquid chiller system fails to reduce the temperature, or there is something wrong with the installation of water-cooled chiller, cooling water tower, circulating water pump and pipe. It needs to be carefully checked according to the installation diagram.

The second reason may due to the pipes which are attached to various devices for a long time, and the impurities have accumulated in the water sources, resulting in smaller water flow. Therefore, we must clean the pipes between the devices.

Thirdly, If this problem occurs during the first use, it may cause by the wrong matching of the chiller and the problem of delivery. Because the industrial chiller has carried out 100% performance tests before getting out of the machine to ensure the normal operation of the machine unit.

Finally, If this is the case of a chiller that has been used for half a year or 1-2 years later, it may due to the leakage of Freon in the cooling system of the cold water machine. It is suggested to find out the leakage, weld it again and refrigerant. The heat exchanger of the water-cooled chiller is dirty and needs washing, and remember to clean it regularly after subsequent use.

The operation of any Industrial Water Chiller System is inseparable from the participation of refrigerant. So the shortage of refrigerant will affect the normal operation of the industrial chiller, and then result in the reduction of refrigerating capacity of the industrial chiller and even shut down, which is also the main reason for the shrinkage of the refrigerating capacity of the industrial chiller.
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