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What Is a Direct Expansion Cooling System?

Direct Expansion Systems (DX Systems) are commonly used in industrial refrigeration equipment and HVAC. They achieve cooling by removing heat from equipment or air through the expansion and evaporation of refrigerant. This article will provide information about DX Systems.

The direct expansion system is a refrigeration device that exchanges heat with air or objects by evaporating the refrigerant in the evaporator. It does not rely on a refrigerant as an intermediate medium.

How Direct Expansion Cooling Systems Work?

The direct expansion system is a direct refrigeration system, which is very different from the indirect refrigeration water-cooled chiller.

In a water-cooled chiller, a refrigerant is needed as an intermediate medium to remove heat. This means that you need to remove the heat from the refrigerant before the refrigerant can remove the heat from the object that needs to be cooled.

A direct expansion system does not require a refrigerant. Its evaporator coil is inside the object that needs to be cooled, and directly cools the object by evaporating the refrigerant. Its main components and working process are as follows:

  • Evaporator coil-The evaporator coil is placed inside the equipment or space that needs to be cooled, where the refrigerant absorbs heat and evaporates into gas.
  • Compressor-The gaseous refrigerant passing through the compressor is compressed. This step can increase its temperature and pressure.
  • Condenser-The hot refrigerant transfers heat to the condenser side and condenses into a liquid.
  • Expansion valve-The expansion valve reduces the temperature and pressure of the refrigerant in preparation for the next refrigeration cycle.

Direct Expansion System Principle

Advantages of a DX System

People usually consider buying a DX system for the following reasons:

Energy Saving And High Efficiency

This is the most significant advantage of the direct expansion cooling system. The water-cooled chiller system uses a refrigerant to achieve secondary heat exchange. During long-distance transportation, there will be a certain amount of heat loss.

 The DX refrigeration system directly completes heat exchange in the evaporator, which not only reduces energy consumption, but also has a cooling efficiency several times that of a water-cooled chiller.

Low Cost

The initial cost of the DX cooling is very low. It does not require the use of a refrigerant or the assistance of a water circulation system. So you can save money on buying equipment such as water pumps and pipes.

Small Size

If you need a cooling system that takes up very little space, the direct expansion system is for you. Its structure is very compact and suitable for cooling scenarios with limited space.

Easy To Maintain

Because there are few accessories and a simple structure, the system has few possible failure points and is also easy to repair. You don’t have to maintain it frequently.

Limitations of a DX System

Direct expansion cooling systems are suitable for use in scenarios with small heat exchange areas but large heat exchange demands. If you want to cool large buildings or large industrial equipment, then a DX system may cost you more money to build and operate. Because you need to lay multiple refrigerant pipelines. At this time, the water cooling system is your best choice.

LNEYA® Direct Cooling Chiller

Conclusion

Direct expansion cooling systems are a very popular cooling solution due to their high efficiency and precision. However, before choosing it, you need to consider whether your application is compatible with it.

If you have any questions about this, you can discuss your cooling needs with our technicians.

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